Our new eC-placer is a camera-assisted manual pick and place unit. It offers fast set-up and precision placement at a price suited to prototype and small-series PCBs.
eC-stencil-mate provides a fast integrated solution for precise solder-paste printing.
eC-reflow-mate provides fully controlled reflow for optimum reliability.
eC-placer completes the process with cost-effective and accurate component placement.
We will show a fully-functional pre-production model at Electronics & Automation 2015: Utrecht, Netherlands 2 – 4 June 2015, hall 8 stand C025. Register for a free entry ticket here . Production deliveries will commence end September.
NAKED proto – your questions answered
Why do I have to use PCB Visualizer before I order?
Using PCB Visualizer cuts out data issues. That keeps NAKED pool prices down – and your deliveries on time. Use PCB Checker to catch DRC errors and Build Editor for unambiguous layer assignments, especially for single-sided boards.
Can I use 0.15 mm tracks?
Yes: we’ve updated the service spec. Live production has shown us that 0.15 mm tracks are safe. But minimum isolation must stay at 0.175 mm to avoid the risk of solder bridges during hot-air levelling.
Why is the surface finish leadfree hot-air levelling (HAL)?
Leadfree hot-air levelling is particularly well suited to hand-soldering prototypes and small batches. It is also our most popular finish.
SEMI-flex pool news
Our first major SEMI-FLEX project is ready to go. More than 2.000 SEMI-FLEX PCBs have been completed for the e-brace hand-shake recorder to be assembled live at the E&A Show in Holland. The wearable gadget is based on a SEMI-FLEX PCB with 3 rigid and 2 flexed areas.
eC-test-mate user report
One of the first users of eC-test-mate fixtureless tester reports:
Short learning curve
Fast set-up and test for prototype PCBs
Standardised testing for production batches
leading to faster prototyping and enhanced product reliability
https://www.eurocircuits.com/wp-content/uploads/blog/Eurocircuits-Technical-Update-new-pick-and-place-unit-unveiled/mailheader-techupdate.jpg277600eC Adminhttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngeC Admin2015-05-27 12:09:172018-05-14 17:00:55Eurocircuits Technical Update – new pick and place unit unveiled
VIRTEC S.R.L., Hurlingham – Buenos Aires, Argentina, customer of eC-test-mate
VIRTEC S.R.L., located in Hurlingham, Argentina, is a committed user of the eC-test-mate. Its CTO, Mr Juan Andres Mondolo, chose the eC-test-mate (and its accompanying software eC-my-test) to cover all testing needs within the company. Already, Virtec has realized testing solutions for two products with the eC-test-mate, and more are coming up this year.
Virtec provides products for data collection in vehicles and transport applications as well as for environmental monitoring, e.g. for agricultural purposes. With over 300,000 systems sold, Virtec offers solutions for fleet monitoring and telemetry in several South American countries. In order to withstand harsh working conditions with high reliability, the products must be robust and the electronics must fulfill high requirements regarding durability and long term functionality.
Why choose eC-test-mate?
Virtec was one of the first companies to purchase an eC-test-mate, which was introduced at the Electronica 2014 trade fair in Munich. What were the main reasons for Virtec to choose the eC-test-mate?
As Mr Mondolo puts it: “We use the eC-my-test software for the development and execution of our product testing, and we ask our contract manufacturers to implement it as well, using our test scripts. This offers the possibility of a high level of production standardization and guaranteed quality at very low costs. Also, our trust in Eurocircuits as a supplier played a significant role” Virtec is an innovative company that releases six to eight new products every year. These include completely new products as well as variations of existing solutions.
“Flexible application is therefore a key requirement for any test equipment, and with the eC-test-mate we have found just that. We only have to incorporate a standard footprint in each PCB design, assign the 21 test points and write the test commands for every test pin. That is why we use the eC-test-mate in the development, as well as in the production phase of the PCB”.
Mr Mondolo explains that the eC-test-mate means a breakthrough for Virtec’s test strategy:
“Using this functional automated test system enables the company to test its PCBs thoroughly and in a shorter time period than before. A complete test of one of our newest product with the eC-test-mate, including programming of the firmware, takes around six minutes and now our contractors are able to process proximally 1600 tested PCBs per month. Additionally, providing the contract manufacturer with a user friendly and ready-to-use test solution helps to ensure that every PCB is tested to our specific requirements.”
As a result of this standardization of our testing process, it now becomes interesting to be able to store the test results. With eC-test-mate it is possible to store the results in a dedicated database via TCP connection. It also allows the programming of an ST microcontroller as part of the test process.
Virtec mainly uses the following eC-test-mate functions: Analog and digital in- and outputs, power supplies, UART, RS-485 and CAN. These functions are all included in either test head 1 or test head 2.
More possibilities in a very short learning period
According to Mr Mondolo, it took him only a few hours of ‘getting to know the program’ and working through a complete test development to master eC-my-test, and to be able to execute the first tests. The process was significantly easier than developing tests using standard programming languages such as C, C++ and Visual Basic.
“Overall the step from simple (manual) testing over connections and optical inspection to the implementation of the eC-test-mate was quite easy, and as we move forward we continue to see more advantages in working with the eC-test-mate system. We don’t need separate test fixtures or custom made beds of nails for our products, and we don’t have to purchase test software from yet another supplier. With one investment we now completely control the test development and test execution of all of our products and can therefore offer highly reliable and cost-effective solutions to our customers.”
https://www.eurocircuits.com/wp-content/uploads/blog/Virtec-an-eC-test-mate-user-reports/Juan-5.jpg450600Dirk Stanshttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngDirk Stans2015-05-27 11:44:182018-05-14 16:05:59Virtec – an eC-test-mate user reports
WORLD PREMIERE LAUNCHED IN BELGIUM:
SMART LETTERBOX THAT ENABLES HOME PACKAGE DELIVERIES WHEN YOU ARE OUT
Concerns about delivery and complex returns from home are key reasons for consumers to avoid online purchases. Now, parcelhome.com has developed an all-new way for Belgian parcel delivery services to solve both problems at once. With its smart letterbox, this start-up has developed a package delivery system at home that both couriers and consumers can open using a smartphone app.
Carriers DHL Parcel, GLS and DPD see an opportunity to improve their service to consumers. Both carriers and consumers lose when no one is home to receive a package. At present, 15% of packages cannot be delivered on the first attempt, and in some residential areas up to 50% of deliveries fail. This trial in the Mechelen area is the first project in which multiple carriers cooperate to improve home delivery rates. The smartbox is the result of 18 months of research and development and has is covered by multiple patents.
Luc van Bosstraeten, parcelhome.com’s GM for Benelux explains. “It is as simple to use as your letterbox, but it contains breakthrough technology. You can use the system to allow package carriers and even local shops – like your baker – to deliver their products at home. The only thing the baker needs is the Parcelhome app. The system is totally secure and works with dynamic codes comparable to the codes used in online banking. The built-in scale issues a receipt, and the system can receive multiple packages from different carriers. As soon as a package is placed in the ParcelHome unit, the addressee is notified.”
This means that customers know exactly when a package has arrived or been picked up and what each carrier has done. Thanks to the scale, it is easy to send and return packages and there is no need to go to the post office. The ParcelHome unit calculates the delivery fee and franks the package, a carrier then comes and picks it up.
The ParcelHome unit is large enough for 95% of packages. At the moment the trial is limited to the homes of 100 online shoppers in the Mechelen area who will be testing the units from May until July.
“It is high time for something like this,” says trial participant Gilles Van der Planken from Duffel. “My wife and I both work away from home. We order items online several times a month, from coffee capsules to nose spray to children’s toys. Having to drive somewhere to pick up a parcel is annoying. I hope that from now on ‘home delivery’ will mean that items are actually delivered to our home.”
It is not surprising that parcelhome.com kicks off in Belgium, because e-commerce has huge momentum in the country, and according to research by management consultancy AT Kearny Belgium is among the top ten growth markets. A number Belgian companies have contributed to the development of the smartbox including Quad Industries, Eurocircuits and Clear Channel Belgium. Eurocircuits also takes part in the trial.
But what really makes this project unique is the fact that several different carriers are co-operating for greater customer satisfaction. They clearly see that parcelhome.com is key to the future of e-commerce.
https://www.eurocircuits.com/wp-content/uploads/blog/New-from-Eurocircuits-at-TEC-Stockholm-7-May-2015-SEMI-FLEX-prototype-PCBs/semi-flex.jpg347350Dirk Stanshttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngDirk Stans2015-05-27 11:40:342019-06-11 12:46:59SEMI-FLEX pool - Flex to install
https://www.eurocircuits.com/wp-content/uploads/blog/NAKED-proto/NAKED_proto.jpg7141000Dirk Stanshttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngDirk Stans2015-05-27 11:37:242019-07-01 17:49:45NAKED proto service - is no longer available since June 2019
https://www.eurocircuits.com/wp-content/uploads/blog/NAKED-proto/NAKED_proto.jpg7141000Dirk Stanshttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngDirk Stans2015-05-27 11:37:242019-07-01 19:43:28NAKED proto (Spanish) - ya no está disponible desde junio de 2019
https://www.eurocircuits.com/wp-content/uploads/blog/NAKED-proto/NAKED_proto.jpg7141000Dirk Stanshttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngDirk Stans2015-05-27 11:37:242019-07-01 19:41:20NAKED proto (French) - n'est plus disponible depuis juin 2019
Eurocircuits maakt de E&A-gadget print en lanceert hiermee: SEMI-FLEX pool.
Sinds vele jaren zijn wij trouwe sponsor voor de printen van het gadget dat onze jaarlijkse elektronica-beurs in het Nederlandstalige gebied kleur moet geven. Nog snel een gadget, e-brace, reserveren? Doe het hier!
Deze beurseditie, E&A 2015, is voor ons bijzonder want de print van het gadget is dermate speciaal dat het voor Eurocircuits de start is van een nieuwe pooling service: SEMI-FLEX pool.
De print is een Rigid-Flex waarbij het flex gedeelte geen traditioneel polymide is maar standaard FR-4 met een speciaal bewerkte koperlaag. Dat definiëert de Flex als SEMI-FLEX. Het aantal buigingen en de radius zijn daardoor beperkt (typisch: 5 buigingen van 180° over een radius van 5mm) maar de functionaliteit biedt wel een geweldig alternatief indien men twee printen moet verbinden, aldanniet onder een hoek gemonteerd, en men wil connectoren vermijden. Dat kan verschillende redenen hebben: signaalintegriditeit, plaatsbeperking, kosten, enz…
Hoe ziet de buildup eruit?
In het midden zit een core FR-4 Isola PR370HR 100micron 35/35micron Cu. Dit is het SEMI-FLEX gedeelte met het speciaal behandeld koper waardoor dit zachter blijft, buigt en niet scheurt. Vanwege de mechanische eigenschappen kiezen we voor 35micron Cu wat de patroonklasse beperkt tot klasse 6.
Aan de buitenzijde zitten twee FR-4 cores 360micron dik en 18micron basis koper. Hiervan etsen we een laag weg, zodat we in het totaal over 4 lagen beschikken. (Voor de e-brace kozen we cores van 360micron dik. Voor de SEMI-FLEX pool service zullen deze cores 510micron dik zijn.)
Tussen de cores zitten 2 noflow prepreg lagen van 63micron dikte. Nog voor het persen, frezen we in deze prepregs het latere SEMI-FLEX gedeelte vrij. Noflow betekent dat deze prepregs minimaal uitvloeien tijdens het persen.
Na het persen frezen we diepte gecontroleerd door de buitenste cores waardoor het SEMI-FLEX gedeelte vrij komt te liggen.
Veel meer operaties noodzakelijk dan voor het maken van een 4-laags. Eigenlijk maken we hier een 6-laags reverse buildup waarvan we op voorhand laag 2 en 5 wegetsen. Het verwijderen van laag 2 en 5 maakt de registratie van de ander 4 lagen op elkaar voor het persen iets eenvoudiger.
D&D bestukt de e-brace protos, A1 de pre-serie en op de live line tijdens de beurs, bestukken de gadget partners de resterende hoeveelheid, telkens in een klantpaneel van 3 printen. Het paneeltje ziet er dan schematisch zo uit:
We staan met de e-brace aan de vooravond van een nieuwe service voor Eurocircuits. Wij hopen dat er onder onze klanten voldoende enthousiasme zal zijn om met deze nieuwe pooling mogelijkheden aan de slag te gaan.
Tot op E&A!
https://www.eurocircuits.com/wp-content/uploads/blog/exhibition-gadget-e-brace-last-chance-to-register/ebrace.jpg234300Dirk Stanshttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngDirk Stans2015-05-27 11:25:252018-05-14 16:15:46Eurocircuits maakt de E&A gadget print en lanceert hiermee: SEMI-FLEX pool
Online DRC and DFM tools to help get your designs to market on time and on budget
At TEC Warsaw we will launch two new PCB prototype services:
SEMI-FLEX pool offers cost-effective 4 layer, flex-to-install PCBs. Instead of two PCBs joined by connectors or cables, design a single SEMI-FLEX PCB and bend the flexible section at installation. Eurocircuits” 4-layerSEMI-FLEX PCBs use a 100 micron FR4 core with two specially treated copper layers, designed for bending during assembly but not for dynamic flexing. You get lower product costs (no connectors, no cables, less assembly time, no expensive polyimides), faster assembly and increased product reliability. Samples and technical specs will be available on Eurocircuits stand #6 -7. The service will be available on the Eurocircuits website www.eurocircuits.com with full technical back-up from the beginning of May 2015.
A new service aimed at engineers who want a fast proof-of-concept board that they can modify on the bench with wire-links or cut tracks. NAKED proto boards are supplied with no soldermask and no silkscreen on deliveries from 1 day and at almost half the cost of fully finished PCBs. Students and hobbyists can also benefit from the low prices and short deliveries from a reliable European supplier. Prices will be available at TEC – and on our website.
Online DRC and Design for Manufacturability tools – share our knowledge
Hard-pressed designers don’t have the time to understand every aspect of PCB fabrication that affects the cost and delivery of their PCB. Our online DRC and DFM tools give you practical access to our PCB knowledge from the very start of the design process. Smart menus validate your design parameters and guide you towards the most cost-effective choice. Our PCB Visualizer range of tools check your data before you place your order. That way you are sure that there are no data issues which will delay delivery. Our forthcoming PRE-CAM software will show you exactly how we will make your board, so that you can approve everything before we start production. Dirk Stans, Eurocircuits’ Sales Director, will present a seminar on how to use these tools to optimise your PCB design process and get your design to market on time and on budget. And he will be on Eurocircuits stand #6 – 7 all day to demonstrate the tools.
Forthcoming developments: eC-placer
For a long time our customers asked us for cost-effective precision assembly and test equipment suitable for prototype PCBs. In response, we developed the eC-stencil-mate solder-paste printer, the eC-reflow-mate reflow oven and the eC-test-mate for functional testing without expensive test-fixtures. In June we will fill a gap in the range with the launch of the eC-placer, a precision guided manual assembly table, using either camera or copy-paste technology for high-accuracy placement. Visit our stand for more on all our equipment.
Visit our stand #6 – 7 at the Conference. You will need to register as a visitor beforehand. You can do that here. Please mention Eurocircuits while registering.
https://www.eurocircuits.com/wp-content/uploads/blog/New-from-Eurocircuits-at-TEC-Warsaw-21-May-2015-SEMI-FLEX-pool-and-NAKED-proto-PCBs/tech-war.jpg236674eC Adminhttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngeC Admin2015-05-13 12:03:292018-05-14 16:59:41New from Eurocircuits at TEC Warsaw 21 May 2015: SEMI-FLEX pool and NAKED proto PCBs
Eurocircuits participates in the seminar: Making PCBs virtually in the cloud!
e-brace – only a few remain, be quick to register!
Today the Federation of Technology branches in Holland, FHI, will announce that only a few last remaining gadgets can be reserved for exhibition visitors.
This mailing will go to thousands of visitors of previous exhibitions. With this communication, we want to give our Eurocircuits customers a pre-warning so that they can be in front of the queue and be successful in registering for one of the last remaining “e-braces”. This you can do via this link.
Eurocircuits participates in the seminar: what can be done virtually in the electronics production chain!
Make your PCB completely virtually in the Eurocircuits cloud!
The seminar takes place, Thursday 4th of June in the Marijke theatre. More details here.
Visit us using your free entry ticket, register via this link, and explore all novelties we will present during the show in Utrecht.
We hope to see many of you in Utrecht.
https://www.eurocircuits.com/wp-content/uploads/blog/exhibition-gadget-e-brace-last-chance-to-register/ebrace.jpg234300eC Adminhttp://www.eurocircuits.com/wp-content/uploads/2016/07/eurocircuits.pngeC Admin2015-05-12 08:43:182018-05-14 16:59:42Exhibition gadget “e-brace” – last chance to register!