Archive for category: Tips & Tricks
“What do PCB fabricators do with my data before they make my PCB?”
“Why can’t they use my data just as I sent it in?” “Why do I need to know? I’m an electronics engineer and they are the board fabricators?”. Our new white paper, “Front-end data preparation”, answers these questions.
An understanding of the front-end data preparation process is important for two reasons, speed and cost. PCBs for time-critical applications need to be delivered fast and on time. If information is missing from the data set supplied or if it is ambiguous or unclear we lose time while the issues are sorted out. The new white paper explains how we verify that the data is complete and clear, to make sure that we deliver the board that you want. Above all, it contains tips on how to present clear and unambiguous data and avoid some of the common traps which can delay deliveries.
Our pooling services have been developed to deliver prototype and small batch PCBs cost-effectively as well as fast and on time. The specifications of each service are based on a choice of base material and on a robust level of manufacturability to ensure the quality of the finished product. The white paper outlines how we check that each design fits the specification of the chosen service. If it doesn’t, we report back the data issues (raise an exception). Are there simple steps which you as a designer or we as fabricators can take to avoid having to use a more expensive option? If so we will propose them. Are there repairs we can make to bring the board back within specification and improve its manufacturability? In many cases we can make these repairs as part of the data preparation process and the white paper has links to more detailed information. Design for manufacturability tips highlight some critical areas. The white paper also links to the free design rule sets which can be uploaded form our website into EAGLE and Altium CAD systems to help ensure that your design meets the specifications of the most cost-effective pooling service.
Although the white paper follows our internal procedures and includes the names of our front-end data preparation stages, our data preparation process follows industry best-practice. So throughout we relate what we do and our design tips to the wider PCB fabrication world. Our goal is to provide a broad set of technical information which will benefit not just our users but also the wider electronics engineering community across Europe.
Download the Eurocircuits-frontend data preparation white paper in PDF format.
To preserve the environment and to make use of the many embedded links to articles on our web site, we recommended that you read this white paper in its digital form.
To produce your board we use your design data in Gerber or EAGLE format and first perform the necessary front end actions as described in our white paper: “What do PCB fabricators do with your data before they make your PCBs?“.
When this is done and your board is ready for production, we save your board’s production data in your account. This data we call the job’s “single image” data. “Single image” means the data we load onto our order-pooling production multi-panels, so it may refer to a single circuit image or to a delivery panel if this is what you have ordered. This is the data that is visualized in the PCB image. You can download the full set from within your customer account.
The download of the single image production data from the Eurocircuits site has been possible since we launched our e-business platform more than 10 years ago. This open business policy has convinced customers over the years to come to us for their prototypes and small series even if they planned to have their large series produced in the Far East. We offer a fast and convenient way to calculate prices and place orders, a thorough data verification and manufacturability analysis and highly professional production processes. Combine this with the possibility to download the verified data and use it for production wherever else you want, and you have the best possible start for the life cycle of your products.
The single image files are name coded by Eurocircuits. But this is no secret either. Let us explain what the files are and what their names stand for.
The format of the files is mainly DPF. This is the internal format for UCAM, the front-end data preparation or CAM (Computer Aided Manufacturing) system we use designed and developed by Ucamco. The paste files can also be downloaded as Gerber data. To read DPF files as well as Gerber data and Excellon drill files we recommend GC-Prevue, available as a free download from www.graphicode.com.
We are sometimes asked if it possible to reload the single image data back into a CAD system. This is totally dependent on the CAD system. We have only input and processed manufacturing data. Other PCB manufacturers can use it for production through their own CAM systems. However the manufacturing data doesn’t contain any component information like foot-print coordinates or a functional net-list where nets are linked to component pin numbers and are described as power, ground, data line, etc… A successful reload of DPF or Gerber production data into a CAD system depends entirely on the functionality available in the CAD-system and should be investigated there.
Our team will gladly answer any queries you may have. Contact us on firstname.lastname@example.org.